Installing AuCountry Jaguar Cowl on my AA5-B

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This page is to document the steps I(Boris Velednitsky) am going through in the process of installation of Jaguar Cowl. It is available from AuCountry Aviation - www.aucountry.com. Comments/corrections/suggestions, etc.. will be greatly appreciated at bvnj@yahoo.com.

Hardware

The Cowling comes with the Installation Instructions which has a list of Tools and Harware reqirements, but I still had to spend many hours fuguring out exactly where to buy parts, how many and what exact sizes to order. The following web sites helped me to figure it out:

http://bobmay.astronomy.net/misc/drillchart.htm - helpes to figure out the numbered drill bit sizes in relation to fractional rivet sizes.

http://www.hansonrivet.com/w06.htm - solid rivet installation guide. I haven't worked with solid rivets before. Notice suggested Clinch Allowance at the bottom of the chart. It helps to determine the proper rivet length.

http://www.afscamloc.net/xua/downloads/4002%20Series.pdf - CamLoc selection and installation instructions.


Here are the parts grouped by the component: